Konecranes expands its predictive services to RTG and RMG terminal gantry cranes on a global scale

Konecranes has announced the extension of its Predictive Services offering to rubber-tired gantry cranes (RTG) and rail-mounted gantry cranes (RMG) of its manufacture worldwide.

Konecranes expands its predictive services to RTG and RMG terminal gantry cranes on a global scale

Konecranes has announced the extension of its Predictive Services offering to rubber-tired gantry cranes (RTG) and rail-mounted gantry cranes (RMG) of its manufacture worldwide. The expansion, which the company considers a significant step in strengthening its port services portfolio, is supported by the predictive services platform that Konecranes already had in operation for its Gottwald mobile harbor cranes (MHC).

The extension of this predictive technology to RTG and RMG yard cranes allows terminal operators to apply data-driven analytics to a larger proportion of their Konecranes equipment fleet. According to the company, predictive approaches can help reduce maintenance costs and decrease the inventory needs for spare parts compared to reactive maintenance strategies, where interventions occur once a failure has already happened.

Konecranes' Predictive Services are based on vibration sensors installed on the critical rotating components of the cranes, including the hoist and trolley drive motors, gearboxes, and bearings. These elements are crucial for the availability of yard cranes, as failures in these components can lead to prolonged downtime if not detected in a timely manner.

The operational data collected by the sensors is transmitted to Konecranes for analysis, and the results are delivered to customers through the yourKONECRANES portal. The system incorporates an exception notification model that allows maintenance teams at terminals to focus their interventions selectively on the points that require attention, thereby contributing to reduced downtime and improved spare parts planning.

Nico Zamzow, Senior Vice President of Konecranes Port Services, explained that "the expansion of our Predictive Services to Konecranes' RTGs and RMGs is part of a broader strategy to strengthen our digital and lifecycle services for customers around the world." Zamzow added that, "by combining technology, data analytics, and expert equipment knowledge, we allow terminal operators to act with greater anticipation and achieve even better performance from their Konecranes equipment."

The incorporation of yard cranes into the company's predictive platform means that port operators who already had this service for Gottwald mobile cranes can now have an integrated view of the status of a broader part of their Konecranes fleet. RTG and RMG cranes are central elements in container terminal operations, as they handle the stacking and movement of containers in storage areas, thus their availability has a direct impact on terminal productivity.

Predictive maintenance, based on continuous monitoring of the status of components through sensors and analysis of collected data, represents an evolution from traditional preventive maintenance models, which set scheduled interventions at fixed intervals, and corrective maintenance, which intervenes once a failure has occurred. The ability to anticipate failures before they occur allows operators to schedule interventions at times of lower operational impact and avoid unexpected downtime that can affect the overall performance of the terminal.

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